Kawasaki Z1000SX - Service manual > Fenders

Frame / Fenders

Front Fender Removal

  • Remove:
    Brake Hose Clamps [A] (Both Sides)
    Bolts [B] with Washers (Both Sides)
    Reflectors [C] (Both Sides, US, CA and CAL Models)
    Front Fender [D]

Fenders

Front Fender Installation

  • Installation is the reverse of removal, note the following.
    • Install the front fender to the front fork.
    • Tighten:
      Torque - Front Fender Mounting Bolts: 3.9 N*m (0.40 kgf*m, 35 in*lb)
    • Replace the brake hose clamps with new ones (ZX1000GB/HB Early Models
  • Install the brake hose clamps to the front fender holes.
  • For ZX1000GB/HB Late Models -, face the lock portion [A] of the brake hose clamp backward.

Fenders

Flap and Rear Fender Removal

  • Remove:
    Seats (see Front/Rear Seat Removal)
    Seat Cover (see Seat Cover Removal)
    Owner's Tool [A]

Fenders

  • Remove:
    Bolts [A]

Fenders

  • Remove:
    Bolts [A]

Fenders

  • Push the rear fender [A] downward.
  • Remove:
    Relay Box [B]
    ECU [C]
  • Disconnect:
    Turn Signal Light Lead Connectors [D]
    Licence Plate Light Lead Connector [E]
    Tali Light Lead Connector [F]
  • Remove the rear fender rearward.

Fenders

Flap and Rear Fender Installation

  • Installation is the reverse of removal, note the following.
    • Replace the rear fender mounting bolts [A] with new ones.
    • Run the cables, leads, harness and hose correctly (see Cable, Wire, and Hose Routing section in the Appendix chapter).
    • Tighten: Torque - Grab Rail Mounting Bolts: 25 N*m (2.5 kgf*m, 18 ft*lb)

Fenders

    See also:

     Kawasaki Z1000SX - Service manual > Side/Seat Covers

    Side Covers Side Cover Removal Remove: Lower Fairing (see Lower Fairing Removal) Bolts [A] with Washers Pull the side cover [B] outward to clear the stoppers [C].

     Kawasaki Z1000SX - Service manual > Frame

    Frame Inspection Visually inspect the frame for cracks, dents, bending, or warp. If there is any damage to the frame, replace it.

    Motorcycles: