Honda CBR650 - Service manual > Body panel locations/removal chart

CBR650F/FA

1. Front fender
2. Windscreen
3. Rearview mirror
4. Headlight assembly
5. Upper cowl A
6. Upper cowl B
7. Meter panel
8. Middle cowl
9. Under cowl
10. Seat
11. Body cover
12. Rear cowl
13. Rear fender cover (U model only)
14. Rear fender A
15. Rear fender stay
16. Rear fender B
17. Drive sprocket cover
18. Drive chain cover/mud guard

• This chart shows removal order of frame covers by means of arrow.

CB650F/FA

1. Front fender
2. Rearview mirror
3. Headlight assembly
4. Tank shroud A
5. Tank shroud B
6. Seat
7. Body cover
8. Rear cowl
9. Rear fender cover (U model only)
10. Rear fender A
11. Rear fender stay
12. Rear fender B
13. Drive sprocket cover
14. Drive chain cover/mud guard

• This chart shows removal order of frame covers by means of arrow.

FRONT FENDER

REMOVAL/INSTALLATION

Remove the following:

1. Brake hose clamp bolts [1]
2. Brake pipe joint mounting bolt [2]
3. Two collars [3] (Except RU, U model)
4. Two reflex reflectors [4] (RU, U model)
5. Four socket bolts [5]
6. Front fender [6]
7. Four collars [7]

Installation is in the reverse order of removal.

WINDSCREEN (CBR650F/FA)

REMOVAL/INSTALLATION

• Remove the following:
• Four socket bolts [1]
• Four plastic washers [2]
• Windscreen [3]
• Four well nuts [4]

Installation is in the reverse order of removal.

TORQUE:
 Windscreen socket bolt:
  1.5 N*m (0.2 kgf*m, 1.1 lbf*ft)

REARVIEW MIRROR

REMOVAL/INSTALLATION

CBR650F/FA

Remove the two socket bolts [1] and rearview mirror [2].

Installation is in the reverse order of removal.

NOTE:

• Install with the reference mark [3] facing the rear side.

TORQUE:
 Rearview mirror mounting socket bolt:
  10 N*m (1.0 kgf*m, 7 lbf*ft)

CB650F/FA

Slide the boot [1] off from the lock nut [2].

Loosen the lock nut (left-hand threads) and remove the rearview mirror [3].

Remove the mirror adaptor [4].

Installation is in the reverse order of removal.

TORQUE:
 Rearview mirror lock nut:
  20 N*m (2.0 kgf*m, 15 lbf*ft)
 Rearview mirror adaptor:
  20 N*m (2.0 kgf*m, 15 lbf*ft)

HEADLIGHT ASSEMBLY

HEADLIGHT ASSEMBLY REMOVAL/ INSTALLATION

CBR650F/FA

Remove the following:

• Rearview mirror
• Upper cowls A

Support the headlight assembly [1] securely and remove the three washer bolts [2].

Disconnect the headlight 3P (Black) connector [3].

Release the front position light 4P (Black) connector [4] from the stay and disconnect it Installation is in the reverse order of removal.

• Align the headlight boss with the hole of the stay.

CB650F/FA

Remove the tank shroud B.

Release the following connectors from the stay and disconnect them:

• Front sub harness 12P (Black) [1]
• Front sub harness 6P (Black) [2]
• Front sub harness 4P (Black) [3]
• Front sub harness 2P (Brown) [4]

Release the wire clip [5].

Remove the headlight assembly from the bottom bridge.

Disconnect the immobilizer receiver 4P (Black) connector [1] and release it from the headlight stay.

Disconnect the Ignition switch 2P (Brown) connector [2].

CB650F only:

Release the front brake hose [3] from the guide [4] of the headlight stay.

Installation is in the reverse order of removal.

DISASSEMBLY/ASSEMBLY

CBR650F/FA

Remove the following.

• Four nuts [1]
• Four collars [2]
• Four socket bolts [3]
• Windscreen stays [4]
• Four tapping screws [5]
• Headlight unit [6]

Assembly is in the reverse order of disassembly.

CB650F/FA

Remove the four tapping screws [1] and headlight cover assembly [2] from the headlight stay assembly [3].

Remove the meter panel [1] by releasing the slots [2] from the tabs [3] of the meter visor.

Remove the two tapping screws [1].

Remove the meter visor assembly [2] by releasing the hooks [3] from the headlight cover [4].

Remove the four tapping screws [1].

Remove the headlight cover A [2] from the headlight cover B [3] by releasing the hooks [4].

Assembly is in the reverse order of disassembly.

UPPER COWL B (CBR650F/FA)

REMOVAL/INSTALLATION

Remove the middle cowl.

Remove the two socket bolt A [1], socket bolt B [2] and release the boss [3] from the grommet [4] of the fuel tank.

Release the front side tabs [5] from the slot of the upper cowl A.

Pull the upper cowl B [6] rearward and release the tab [7], then remove the upper cowl B.

Installation is in the reverse order of removal.

TORQUE:
 Upper cowl socket bolt A:
  1.5 N*m (0.2 kgf*m, 1.1 lbf*ft)

DISASSEMBLY/ASSEMBLY

Remove the following:

• Two tapping screws [1]
• Upper cowl B [2]
• Upper cowl C [3]

Assembly is in the reverse order of disassembly.

UPPER COWL A (CBR650F/FA)

REMOVAL/INSTALLATION

• Remove the upper cowl B
• Remove the two tapping screws [1]
• Remove the upper cowl A [2] by releasing the hooks [3] from the slots [4] of the headlight
• Installation is in the reverse order of removal.

METER PANEL (CBR650F/FA)

REMOVAL/INSTALLATION

Remove the headlight assembly.

Release the wire clip [1].

Remove the meter panel [2] from the four bosses [3].

Installation is in the reverse order of removal.

• Align the boss with the hole of the headlight stay.

MIDDLE COWL (CBR650F/FA)

REMOVAL/INSTALLATION

Remove the following:

• Two trim clips (pin head) [1]
• Socket bolt A [2]
• Three socket bolts B [3]

Release the snap fit clips [4].

Open the wire clamp [5] and disconnect the front turn signal light 3P connector [6], then remove the middle cowl [7].

Installation is in the reverse order of removal.

TORQUE:
 Middle cowl socket bolt A:
  1.5 N*m (0.2 kgf*m, 1.1 lbf*ft)

DISASSEMBLY/ASSEMBLY

Remove the following:

• Tapping screws [1]
• Inner panel [2]
• Middle cowl B [3]
• Middle cowl A [4]

Assembly is in the reverse order of disassembly.

TANK SHROUD A (CB650F/FA)

REMOVAL/INSTALLATION

Remove the four socket bolts [1].

Release the snap fit clips [2] and remove the tank shroud A [3].

Installation is in the reverse order of removal.

DISASSEMBLY/ASSEMBLY

Remove the following:

• Four tapping screws [1]
• Tank shroud A [2]
• Inner panel [3]

Assembly is in the reverse order of disassembly.

TANK SHROUD B (CB650F/FA)

REMOVAL/INSTALLATION

Remove the tank shroud A.

Remove the three socket bolts [1] and tank shroud B [2].

Installation is in the reverse order of removal.

UNDER COWL (CBR650F/FA)

REMOVAL/INSTALLATION

Remove the middle cowls.

Release the hoses [1] from the under cowl [2].

Remove the following:

•  Socket bolt A [3] (left side)
•  Socket bolt B [4] (right side)
•  Under cowl

Installation is in the reverse order of removal.

• Align the slots with the hook of the stay.

DISASSEMBLY/ASSEMBLY

Remove the two tapping screws [1] and separate the under cowls [2].

Assembly is in the reverse order of disassembly.

• Align the holes with the bosses.

SEAT

REMOVAL/INSTALLATION

Unhook the seat with the ignition key [1].

Remove the seat [2] by pulling it rearward.

Install the seat by inserting the prongs [3] under the frame.

Push down the rear of the seat securely to lock it.

See also: